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Case Study: Coriolis Mass Flow Meter for R454B Refrigerant


DN10 Coriolis mass flow meter for metering refrigerant R454B

DN10 Compact Coriolis | 500 psi (34.4 bar) | ATEX Approved | Canada R&D Application

Quick Answer

A DN10 Coriolis mass flow meter (SH-CMF-10) is the correct choice for metering refrigerant R454B at flow rates around 0.454 m3/h, with operating pressure up to 34.4 bar and temperature in the 40-45 degC range. The compact design with 4-20 mA, HART, and RS485 outputs covers most R&D data-logging requirements. ATEX Zone 1 certification is standard for refrigerant lab environments.

Project Background

Refrigerant R458 mass flow measurement

Refrigerant R458 mass flow measurement

Simon, a product development engineer in La Pocatiere, Quebec, sent us a one-line brief: he needed a flow meter for R454B refrigerant, 2 GPM max, 500 psi working pressure, lab environment. That was it. No pipe spec, no hazardous area classification, no mention of the A2L flammability rating.

We see this regularly. R&D teams building refrigeration test rigs often treat the flow meter as an afterthought. They size the compressor, design the heat exchanger circuit, spec the pressure relief valves, and then at the final step ask what meter to use. The answer here was not obvious.

R454B is not R410A. It is an HFO/HFC blend with a GWP of 466 and an A2L flammability classification, meaning mildly flammable. A standard non-certified meter installed in a sealed lab with a refrigerant leak risk is not acceptable. That narrows the shortlist fast. 

Application Conditions

FluidRefrigerant R454B (HFO/HFC blend, GWP 466)
Pipeline size1/2 inch (DN10 specified due to low flow rate)
Flow range2 GPM = 0.454 m3/h (max)
Operating temperature40 to 45 degC
Operating pressureMax 500 psi = 34.4 bar
Output required4-20 mA, Pulse, RS485, HART
Hazardous areaATEX Zone 1 required
Accuracy class0.2%
Power supply24V DC
Wetted material316L stainless steel

 Why DN10 Coriolis for Low-Flow Refrigerant Metering

At 0.454 m3/h, this is a small flow rate. Fitting a DN15 or larger meter here would push the flow velocity into the lower 10-15% of the meter's range and hurt accuracy. We recommended DN10(3/8”) precisely because the full-scale range of the SH-CMF-10 is 0-1500 kg/h, and the customer's actual flow sits comfortably in the midrange where Coriolis accuracy is best.

Coriolis meters measure mass flow directly. For refrigerant work, this matters. R454B density changes significantly with temperature and pressure, so volumetric meters require real-time density correction to give you mass flow. Coriolis skips that correction entirely. What you read is what you get.

R454B is mildly flammable (A2L classification). The customer's lab qualifies as a hazardous area. A standard meter without explosion protection is not an option. The SH-CMF-10 ships with ATEX Zone 1 approval as a standard configuration, not an expensive add-on.

Model Configuration

The full model string for this application:

Coriolis Mass Flow Meter for Refrigerant R454B

SH-CMF-10-P2-H1-T1-O1/O2-C2/C3-E1-A2-B1-P1-M1-PC1 

SH-CMFSilver Coriolis Mass Flow Meter
10DN10, flow range 0-1500 kg/h
P2Pressure rating 4.0 MPa (40 bar)
H1Compact integrated display
T1Temperature range -50 to 150 degC
O1/O24-20 mA and Pulse output
C2/C3RS485 and HART communication
E1ATEX explosion-proof approved
A2Accuracy class 0.2%
B1Transmitter ambient: -20 to 50 degC
P124V DC power supply
M1316L stainless steel wetted parts
PC1Process connection: 1/2" SAE flare fittings

 Why Other Meter Types Were Ruled Out

Turbine flow meter: Cannot handle two-phase or near-saturation refrigerant flow. Bearing wear with low-lubricity refrigerants is also a known issue.

 Oval gear flow meter: Works for high-viscosity liquids but is not suitable for low-viscosity refrigerants. Clearance leakage at low viscosity degrades accuracy significantly.

 Vortex flow meter: Minimum flow requirements for reliable vortex shedding are too high for this application. At 0.454 m3/h in DN10, you are below the Reynolds number threshold.

 Thermal mass flow meter: Calibrated for gases. Not appropriate for liquid refrigerant metering.

FAQ: Coriolis Meters for Refrigerant R&D Applications

Q1: Can a Coriolis meter handle two-phase refrigerant flow?
Most Coriolis meters will produce errors or alarms during two-phase flow, regardless of brand. For R&D test rigs, the design goal should be to keep the refrigerant in single liquid phase at the meter. Subcooling the fluid before the meter inlet by 5-10 K is standard practice in refrigeration lab setups.
Q2: Is 0.2% accuracy sufficient for refrigeration cycle efficiency testing?
For most R&D purposes, yes. System COP calculations introduce larger uncertainties from temperature and pressure measurements than a 0.2% flow meter does. If you are conducting calorimeter-grade testing, discuss your full uncertainty budget with us before specifying.
Q3: Does R454B compatibility require special wetted materials?
316L stainless steel is compatible with R454B. Avoid copper and brass fittings downstream if moisture ingress is possible. The SH-CMF-10 uses 316L tubes and fittings throughout.
Q4: Why SAE flare fittings instead of NPT or flanged?
SAE flare fittings are standard in refrigeration system plumbing. NPT threads can leak with refrigerants under pressure unless carefully sealanted, and flanged connections are oversized for small-bore lab tubing. The customer specifically requested SAE flare for direct integration with their test rig.
Q5: What ATEX category does this meter cover?
The SH-CMF-10 with E1 option is ATEX Zone 1, Category 2G, Group IIB, Temperature class T4. R454B is classified A2L with a lower flammability limit of 8.8% by volume. Zone 1 certification is appropriate for enclosed lab spaces where refrigerant leaks are possible.

Request a Quote for Your Refrigerant Metering Application

Send us the following parameters and we will return a model code and price within one business day:

• Fluid name and phase (liquid / gas / two-phase)

• Flow range (kg/h or m3/h)

• Operating pressure (bar or psi)

• Operating temperature (degC)

• Pipe size and connection type

• Hazardous area classification (if any)

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