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Milk Flow Meter Case Study: Metering Milk Transfers in a Yogurt Plant


A milk flow meter on a transfer line has one job that matters to the production team: tell them how many liters went from one tank to the next. This case is based on a meter we supplied in 2026 to a small yogurt producer, which installed a DN50 sanitary magnetic flow meter between its milk storage tank and its processing tank. The meter worked from day one, but two questions came up right after start-up: how to show liters instead of cubic meters, and how to see the volume of each transfer. Both questions are common, so the answers are below.

Quick Answer

Question from the plantShort answer
Can the display show L/h instead of m³/h?Yes. The flow unit is a menu setting and takes a few minutes to change.
Why does the reading go to zero when the pump stops?The main screen shows flow rate. With no flow, the rate is zero. The total is kept on a separate screen.
Can the meter show the liters of each transfer?Not by itself. The meter keeps a running total. Liters per batch need a reading before and after, a batch controller, or a PLC. This plant added a batch controller.

What Does the Milk Transfer Line Look Like?

The transfer line is a 50 mm pipe that carries cold raw milk from a large storage tank to a processing tank, up to 10 minutes per transfer. The yogurt plant receives raw milk into the storage tank. Before each production run, operators pump milk into a processing tank, and they need to know the volume transferred so the recipe is correct.

ItemSite condition
MediumRaw milk
Pipe size50 mm, tri-clamp on both sides
Temperature4–8 °C
PressureAbout 3 bar
Transfer timeUp to 10 minutes per transfer
What the operators needLiters transferred in each run

Why Use a Sanitary Magnetic Milk Flow Meter?

sanitary magnetic milk flow meter

A sanitary magnetic milk flow meter suits milk because milk is electrically conductive, the bore is fully open with no moving parts, and the wetted parts are food-grade. The meter supplied was an SHD-SE13 sanitary type with these options:

OptionSelectionWhy it fits milk
SizeDN50, flow range 3–60 m³/hMatches the 50 mm line
ConnectionTri-clampQuick removal for cleaning
LinerPFASmooth, food-contact surface
Electrodes316L stainless steelStandard for dairy media
Accuracy0.5%Enough for recipe dosing
Output4-20mA, RS485, pulseReady for a PLC or batch controller later
Housing and bodySS304Washdown areas

The DN50 range of 3–60 m³/h equals 3,000–60,000 L/h. A transfer pump on a 50 mm dairy line usually sits well inside that range. Selection points for dairy lines, such as CIP temperature and hygienic connections, are covered in our dairy flow meter selection guide.

How do you change the display from m³/h to L/h?

Changing m³/h to L/h is a converter menu setting that takes a few minutes. No recalibration is needed, because the meter measures the same velocity and only shows the result in a different unit. Our engineers sent the plant a short video, and the operator changed the unit the same day.

The steps on the SE13 converter, the same as on our other magnetic flow meter converters:

  1. Enter the parameter menu with the key combination and the factory password.
  2. Scroll to Flow Unit and select L/h (or L/min).
  3. Check Flow Range. The range value is read in the new unit, so 60 m³/h becomes 60,000 L/h. A range left at "60" with the unit set to L/h would make the 4-20mA output wrong.
  4. Save and return to the measuring screen. The totalizer switches to the matching volume unit (m³ to L) and keeps its accumulated value; changing the flow unit does not reset the total.

Key-by-key instructions, including the password, are in our article on magnetic flow meter key operation.

Why Does the Reading Drop to Zero When the Pump Stops?

The reading drops to zero because the main screen of a magnetic flow meter shows the instantaneous flow rate: how fast milk is moving right now, in L/h. When the pump stops, the rate correctly drops to zero. The volume that has passed is not lost. The converter adds it to the totalizer, which is shown on another screen.

ReadingWhat it meansWhen the pump stops
Flow rate (L/h)Speed of flow at this momentShows 0
Totalizer (L or m³)All volume since the total was last resetStays at the last value
Batch volumeLiters in one transferNeeds a start and end reading

The plant asked whether the display could "keep the last liter number" after each transfer. The number they wanted was the batch volume, which the meter does not calculate on its own.

How Can You See Liters per Batch?

Liters per batch come from three methods: subtracting totalizer readings, adding a batch controller, or counting in a PLC. A magnetic flow meter totalizer runs continuously, so one of these is needed. From simplest to most automatic:

MethodHow it worksExtra hardwareGood for
Read the total before and afterWrite down the totalizer at start and end, then subtractNoneA few transfers a day, manual records
Batch controllerThe pulse output feeds a batch controller that counts each run from zero; a relay can stop the pump at a preset volumeBatch controller, wiringFixed recipe volumes, operators at the tank
PLC or SCADAThe 4-20mA, pulse or RS485 output goes to the plant PLC, which records each batchPLC input, programmingPlants that already log production data

The yogurt plant chose the batch controller. The AJ-D batch controller takes the pulse output of the SE13, shows the liters of the current transfer from zero, and keeps the meter's own totalizer running for daily records.

For a 10-minute transfer, the manual method works. Once the plant runs several transfers per shift, or wants the pump to stop on a set volume, a batch controller removes the subtraction and the risk of overfilling.

How Should a Milk Flow Meter Be Installed on a Transfer Line?

A milk flow meter on a transfer line reads correctly when the pipe stays full, the meter has straight pipe on both sides, no air enters, and the meter is grounded. The checklist:

  • Full pipe: install where the pipe stays full, ideally on a vertical line with upward flow or on the pump discharge side.
  • Straight run: keep straight pipe before and after the meter, away from valves and elbows.
  • No air: suction-side air or foam causes unstable readings; avoid installing right after a tank outlet that can vortex.
  • Grounding: ground the meter as the manual shows, especially between plastic hoses or gaskets.
  • Unit and range: set the flow unit and range together, as in the steps above.

Need Liters per Batch on Your Milk Line?

Send us these details and our engineers will reply within 24 hours with a suggested meter and batch setup:

  • Medium and temperature (including CIP temperature)
  • Pipe size and connection type
  • Typical volume and duration of each transfer
  • Whether the pump or valve should stop automatically at a set volume

Contact our engineers with your line details.

FAQ

Can a magnetic flow meter display flow in liters per hour?
Yes. L/h, L/min and m³/h are menu settings in the converter. After changing the unit, check that the flow range value is entered in the new unit as well.
Why does my flow meter show zero after the transfer ends?
The main screen shows flow rate, and the rate is zero when nothing is moving. The transferred volume is added to the totalizer, which stays on its own screen.
What is the difference between a flow totalizer and a batch controller?
A flow totalizer adds up all volume over time. A batch controller counts from zero for each run, shows the batch volume, and can switch a pump or valve off at a preset volume.
Can the flow meter itself show the volume of each batch?
A standard magnetic flow meter keeps one running total, not separate batches. Batch volumes need a reading before and after each run, a batch controller, or a PLC.
Does changing the flow unit reset the totalizer?
No. The totalizer keeps its accumulated value and switches to the matching volume unit, for example, from m³ to L.
Is a magnetic flow meter suitable for raw milk?
Yes. Milk is conductive, which a magnetic flow meter needs. The open bore has no moving parts to trap product, and a sanitary model with Tri-clamp connections can be cleaned in place.
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